High Quality Aluminum Sand Casting Gallery

These air set sand cast aluminum speaker enclosures are about 48" tall. Each enclosure is made of 2 castings and weight about 180lbs with about a 3/8" wall thickness.

These 1.25 pound aluminum sand castings use one of our high quality and intricate shell cores which is used to manufacture an air tool handle out of 356-T6 aluminum alloy.

These small aluminum castings are various covers. The weights for these small sand castings are .55, .78, and .47lbs. We can produce sand cast aluminum covers in a variety of sizes.

The small sand casting on the left is a .88 pound thin wall fuel line elbow poured in 355 aluminum alloy. The center aluminum casting is a 1.28 pound electronics housing. Finally on the right is a 1.13 pound hollow tube casting.

This .62lbs aluminum sand casting is an ornamental golf course tee marker that we pour in our aluminum sand foundry, and can be customized with special inserts to display your golf course's logo or name.

The small aluminum sand casting on the left is a 1.78 pound shell cored, right angle gearbox made with A356-T6 aluminum alloy. The right casting is a .65lbs small electronics housing and is designed with cooling fins

These sand cast aluminum gear reducer housings are manufactured in our aluminum sand foundry for a wide variety of applications, and are often produced with many different mounting configurations. These small aluminum castings were poured with 319 aluminum alloy and weigh 1.78lbs and .65lbs.

These larger sand cast aluminum gear reducer housings (8.69 & 2.27 lbs) are lower volume sand castings and use no bake cores while higher volume aluminum sand castings often use shell cores. Uses include conveyors, mixers, printing, packaging machinery, door operator, pumps, etc

The aluminum sand castings in the back are made with the 713 aluminum alloy, trade name "Tenzaloy" and are manufactured for commercial overhead doors. The aluminum casting in the front is a riser plate manufactured for gearbox mounting and is poured with 319 aluminum alloy in our aluminum foundry.

This 8.5 pound aluminum sand casting uses a complex shell core to manufacture the valve body's internal passage ways and the casting is later machined.

Using our no bake, or air set sand mold equipment we produced this high quality, large aluminum sand casting which is a 15 pound blower that is nearly 24" wide.

This large aluminum sand casting was made with our large no bake, or air set sand mold process and was later machined at Alcast Company's Machine Shop.

This large 54lb aluminum sand casting was manufactured using a large no bake, or air set sand mold.

The aluminum sand casting on the left is an adapter bracket for motor to gearbox attachment and the casting on the right is a chain handwheel produced with a shell core.

These aluminum sand castings are larger sized hollow aluminum alloy elbow tubes weighing in at 3.98lbs.