Aluminum Castings Company LLC – QMS Certified to ISO 9001:2015 & PED 2014 with TUV Rheinland of North America

Aluminum Castings Company

Precision Aluminum Casting for Industrial Manufacturing

Aluminum Castings Company provides professional aluminum casting services for manufacturers that require consistent quality, controlled processes, and dependable production results. Operating from our foundry in Galesburg, Illinois, we support OEMs and industrial manufacturers nationwide with aluminum cast components engineered for performance and durability.

Our aluminum casting approach emphasizes metallurgical control, dimensional stability, and repeatable manufacturing processes across a wide range of demanding applications.

Aluminum Casting Processes

Selecting the correct aluminum casting process is critical to component performance and manufacturability. Our foundry evaluates part geometry, mechanical requirements, and production volume to determine the most effective casting method.

Aluminum casting processes include:

  • Green sand molding for adaptable and scalable production
  • Air set (no-bake) molding for large or complex components
  • Core making using shell and cold box systems for internal geometries
  • Controlled aluminum melting with alloy verification

Each process is managed to ensure consistent metal flow, solidification, and dimensional accuracy.

Aluminum Alloys and Metallurgical Control

Material selection plays a central role in aluminum casting performance. Our foundry produces aluminum castings using alloys selected to meet strength, corrosion resistance, and machining requirements.

Aluminum alloys commonly used include:

  • 319, 355, and 356 for structural and industrial components
  • 535 for corrosion-resistant applications
  • Almag 35 for high-strength, precision-machined parts
  • Custom alloy formulations based on application needs

Each melt is monitored to ensure accurate composition and consistent mechanical properties.

Applications for Aluminum Cast Components

Aluminum castings are used in a wide range of applications where strength-to-weight ratio, durability, and corrosion resistance are required.

Common aluminum casting applications include:

  • Structural housings and enclosures
  • Powertrain and drivetrain components
  • Fluid handling and mechanical assemblies
  • Load-bearing frames and supports
  • Equipment housings and industrial components

Our aluminum casting processes are tailored to meet application-specific performance demands.

Industries Served

Our aluminum casting services support manufacturers operating in performance-critical and regulated environments.

Industries served include:

Each industry relies on consistent casting quality and controlled manufacturing processes.

Quality Systems and Production Control

Quality assurance is embedded throughout the aluminum casting process. Our production workflow emphasizes inspection, verification, and traceability at every stage.

Quality systems include:

  • Alloy composition verification
  • Dimensional inspection and CMM measurement
  • X-ray and non-destructive testing
  • Process documentation and traceability
  • Preparation for machining, coating, or assembly

These controls ensure aluminum castings meet customer and industry specifications.

Why Manufacturers Choose Aluminum Castings Company

Manufacturers choose Aluminum Castings Company  for aluminum casting because we provide:

  • Disciplined foundry processes and metallurgical oversight
  • Proven experience producing industrial aluminum castings
  • Engineering-focused manufacturing support
  • Consistent quality and repeatable results
  • Long-term production reliability

Our focus is on producing aluminum cast components that perform reliably in real-world operating conditions.

Image of Aluminum Casting Manufacturers

Request Aluminum Casting Services

If you are seeking a dependable partner for aluminum casting, Aluminum Castings Company  delivers engineered solutions backed by proven foundry processes and quality systems. Contact our team today to discuss your casting requirements or request a quote.

REQUEST A QUOTE NOW

Your engineered aluminum casting solution starts here.

Call: 309-343-8910 | Email: sales@aluminumcastingscorp.com