Aluminum Castings Company LLC – QMS Certified to ISO 9001:2015 & PED 2014 with TUV Rheinland of North America

Aluminum Castings Company

Leading Sand Foundry for Aluminum Castings

Top-Rated Aluminum Sand Foundry

Aluminum Castings Corp is a leading sand foundry located in Galesburg, Illinois, delivering precision aluminum castings for manufacturers across the United States. With over six decades of foundry experience, we combine proven sand molding methods with modern production technology to produce durable, dimensionally accurate castings for a wide range of industrial applications.

Our experienced team partners with OEMs to create components that meet strict quality standards while optimizing cost, performance, and turnaround time.

Comprehensive Sand Foundry Capabilities

As a fully equipped aluminum foundry, we offer both green sand and air set (no-bake) molding systems to meet the unique requirements of each customer. Whether you need prototype quantities or high-volume production, our sand foundry delivers repeatable quality and precision.

Our foundry capabilities include:

  • Green sand molding for flexible, cost-effective production
  • Air set (no-bake) molding for large, complex, or high-tolerance parts
  • Core making using shell and cold box systems for internal geometries
  • Controlled aluminum melting and alloy management for metallurgical integrity

     

Our facility is designed to maintain consistency, dimensional accuracy, and surface finish across every order.

Advantages of Working with a Dedicated Sand Foundry

Sand casting remains one of the most versatile and efficient manufacturing processes for aluminum components. Partnering with a dedicated sand foundry ensures optimal design flexibility, material performance, and cost control.

Key benefits of our sand foundry include:

  • Lower tooling and setup costs
  • Fast lead times for prototypes and production runs
  • Ability to produce complex shapes and undercuts
  • Excellent mechanical properties and surface finish
  • Wide alloy compatibility and process versatility

Our foundry’s expertise allows customers to bring innovative designs to production quickly and efficiently.

Industries Served

Aluminum Castings Corp supports a broad range of industries that depend on high-quality aluminum sand castings. Each project is customized to meet performance, weight, and durability requirements.

Industries served by our sand foundry include:

  • Agricultural Aluminum Castings
  • Braking System Aluminum Castings
  • Defense & Military Aluminum Castings
  • Department of Transportation Aluminum Castings 
  • Heavy Equipment Aluminum Castings
  • Marine Industry Aluminum Castings
  • Mining Industry Aluminum Castings
  • Powertrain Aluminum Castings
  • Power Generation Aluminum Castings
  • Ventilation & Compressor Aluminum Castings

We supply components that perform reliably under demanding conditions, from engine housings to structural brackets and enclosures.

Quality and Finishing Services

Quality is central to every operation within our sand foundry. Each casting is thoroughly inspected, tested, and finished to ensure compliance with customer specifications and industry standards.

Our in-house quality and finishing capabilities include:

  • Coordinate Measuring Machine (CMM) inspection and verification
  • X-ray and non-destructive testing (NDT)
  • Grinding, trimming, and surface finishing
  • Painting, coating, and assembly support

These services ensure each casting is ready for machining, assembly, or direct installation.

Why Choose Aluminum Castings Corp

Manufacturers choose Aluminum Castings Corp because we offer:

  • Over 60 years of proven aluminum casting expertise
  • Advanced foundry technology and process control
  • Experienced engineering and metallurgical support
  • Short lead times and responsive customer service
  • Commitment to precision and quality in every order

Our team is dedicated to delivering reliable casting solutions that meet your production goals and quality standards.

Request a Quote from Our Sand Foundry

If you are searching for a reliable sand foundry near Galesburg, IL, Aluminum Castings Corp offers the expertise, equipment, and quality systems needed to deliver superior aluminum castings. Contact our team today to request a quote or discuss your next project.

REQUEST A QUOTE NOW

Your engineered aluminum casting solution starts here.

Call: 309-343-8910 | Email: sales@aluminumcastingscorp.com