Aluminum Castings Company

Sand Castings

High-Quality Aluminum Sand Castings for Industrial Applications

Aluminum Castings Corp specializes in manufacturing sand castings that deliver superior strength, precision, and reliability. Located in Galesburg, Illinois, our foundry provides complete aluminum casting solutions—from pattern design and mold creation to finishing and machining—for OEMs across a variety of industries.

With more than 60 years of foundry experience, we have refined our sand casting processes to meet the exacting standards of modern industrial manufacturing.

Versatile Sand Casting Capabilities

Our sand casting process allows for exceptional flexibility in part size, geometry, and production volume. We produce everything from small precision parts to large, complex components with consistent quality and repeatability.

Our sand casting capabilities include:

Green sand molding for cost-effective and adaptable production
Air set (no-bake) molding for larger, high-integrity components
Core making with shell and cold box systems for intricate internal shapes
Aluminum melting and alloy management to ensure consistent metallurgical quality

Every casting is produced under strict process control to meet tight dimensional tolerances and deliver a clean, uniform finish.

Advantages of Sand Castings

Sand casting remains one of the most efficient and economical metal forming methods available. It accommodates a wide range of alloys, geometries, and quantities while maintaining excellent mechanical properties.

Key advantages of aluminum sand castings include:

Lower tooling and production costs
Fast turnaround for prototypes and short runs
Compatibility with complex shapes and undercuts
Excellent machinability and corrosion resistance
Suitable for both small and large components

This versatility makes sand casting an ideal choice for many industrial applications that require precision aluminum parts.

Industries Served

Our sand castings are trusted by manufacturers across multiple sectors where reliability, light weight, and strength are essential.

Industries we serve include:

Agricultural Aluminum Castings
Braking System Aluminum Castings
Defense & Military Aluminum Castings
Department of Transportation Aluminum Castings
Heavy Equipment Aluminum Castings
Marine Industry Aluminum Castings
Mining Industry Aluminum Castings
Powertrain Aluminum Castings
Power Generation Aluminum Castings
Ventilation & Compressor Aluminum Castings

We adapt each project to the unique requirements of the client, ensuring consistent performance and cost efficiency.

Quality and Finishing Services

At Aluminum Castings Corp, every casting undergoes comprehensive inspection and finishing before delivery. Our quality assurance systems are designed to ensure full compliance with customer and industry standards.

Our quality and finishing capabilities include:

CMM inspection and dimensional verification
X-ray and non-destructive testing
Surface finishing, trimming, and grinding
Coating preparation and final assembly support

From raw casting to finished component, we maintain complete process control to guarantee consistent results.

Why Choose Aluminum Castings Corp

Manufacturers nationwide rely on Aluminum Castings Corp because we offer:

Proven sand casting expertise spanning six decades
Advanced molding and melting equipment
Responsive engineering and quality control teams
Flexible production schedules and quick turnaround
Reliable, repeatable results on every order

Our combination of experience, technology, and customer focus makes us a trusted partner in aluminum sand casting production.

Request a Quote for Sand Castings

If you are seeking dependable sand castings near Galesburg, IL, Aluminum Castings Corp delivers the precision, quality, and value your project requires. Contact our team today to discuss your next casting project or request a detailed quote.

REQUEST A QUOTE NOW

Your engineered aluminum casting solution starts here.

Call: 309-343-8910 | Email: sales@aluminumcastingscorp.com

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