Aluminum Castings Company LLC – QMS Certified to ISO 9001:2015 & PED 2014 with TUV Rheinland of North America

Aluminum Castings Company

Illinois Sand Casting Foundry for Industrial Manufacturing

Aluminum Castings Corp is a trusted sand casting foundry in Illinois, supporting manufacturers that require dependable aluminum casting production with disciplined process control. Located in Galesburg, Illinois, our foundry serves customers throughout the state with engineered sand casting solutions designed for long-term performance and repeatability.

We function as a manufacturing partner, supporting both short-run and production programs with consistent quality and responsive service.

Sand Casting Foundry Capabilities

Our sand casting foundry is equipped to handle a wide range of aluminum casting requirements, from complex geometries to structurally demanding components. Each production method is selected to support dimensional stability and mechanical integrity.

Our sand casting foundry capabilities include:

  • Green sand molding for adaptable, cost-effective production
  • Air set (no-bake) molding for large or complex aluminum castings
  • Core making using shell and cold box systems for internal features
  • Controlled aluminum melting and alloy verification

These capabilities allow us to maintain consistent output across varying production volumes.

Foundry Process Control and Production Stability

As a dedicated sand casting foundry, process control is central to our operations. Our production workflow is designed to manage metal flow, mold integrity, and solidification behavior.

Key foundry process controls include:

  • Pour temperature monitoring and consistency
  • Mold and core quality verification
  • Gating and riser optimization
  • Solidification control to reduce porosity and defects

This disciplined approach improves yield, reduces rework, and supports predictable production schedules.

Aluminum Alloys Cast in Our Sand Casting Foundry

Material selection is critical to casting performance. Our sand casting foundry produces aluminum components using alloys selected to meet application-specific strength, corrosion resistance, and machining requirements.

Aluminum alloys commonly cast include:

  • 319, 355, and 356 for structural and industrial components
  • 535 for corrosion-resistant applications
  • Almag 35 for high-strength, precision-machined parts
  • Custom alloy solutions based on performance requirements

Each melt is monitored to ensure consistent composition and mechanical properties.

Industries Served by Our Illinois Sand Casting Foundry

Our sand casting foundry in Illinois supports manufacturers operating in regulated and performance-critical environments.

Industries served include:

Each industry relies on our ability to deliver consistent, production-ready aluminum castings.

Quality Systems and Finishing Services

Quality assurance is integrated into every stage of foundry production. Each aluminum casting is inspected and prepared to meet customer specifications before shipment.

Quality and finishing services include:

  • Alloy composition verification
  • Dimensional inspection and CMM measurement
  • X-ray and non-destructive testing
  • Grinding, trimming, and surface finishing
  • Preparation for machining, coating, or assembly

These systems ensure castings meet both internal and customer-defined standards.

Why Choose Aluminum Castings Corp as Your Sand Casting Foundry

Manufacturers across Illinois choose Aluminum Castings Corp because we provide:

  • Decades of aluminum sand casting experience
  • Disciplined foundry processes and metallurgical oversight
  • Consistent quality and repeatable production results
  • Engineering and manufacturing collaboration
  • Single-location accountability with statewide service reach

Our sand casting foundry is structured to support reliable, long-term manufacturing partnerships.

Image of Sand Casting Foundry Manufacturing

Request a Quote from a Sand Casting Foundry in Illinois

If you are searching for a dependable sand casting foundry in Illinois, Aluminum Castings Corp delivers engineered aluminum casting solutions backed by proven foundry processes. Located in Galesburg, IL, we serve manufacturers throughout Illinois. Contact our team today to request a quote or discuss your casting requirements.

REQUEST A QUOTE NOW

Your engineered aluminum casting solution starts here.

Call: 309-343-8910 | Email: sales@aluminumcastingscorp.com