Aluminum Castings Company LLC – QMS Certified to ISO 9001:2015 & PED 2014 with TUV Rheinland of North America

Aluminum Castings Company

Controlled Aluminum Melting Services Serving Illinois Manufacturers

Aluminum Castings Corp provides professional aluminum melting services in Illinois, supporting manufacturers that require precise alloy control, consistent metallurgy, and dependable casting performance. Located in Galesburg, Illinois, our foundry operates dedicated melting systems designed to deliver repeatable results for industrial aluminum castings across the state.

Our aluminum melting processes form the foundation of casting quality, directly impacting strength, durability, and long-term component performance.

Aluminum Melting Processes and Furnace Control

Effective aluminum melting requires disciplined temperature management, clean metal handling, and strict process oversight. Our melting operations are engineered to maintain consistency across every pour.

Our aluminum melting capabilities include:

  • Controlled furnace temperature management
  • Alloy formulation and adjustment during melting
  • Degassing and metal cleanliness control
  • Pour temperature monitoring and verification

These controls ensure molten aluminum meets required specifications before entering the molding process.

Alloy Control and Metallurgical Accuracy

Accurate alloy composition is critical to casting performance. Our melting department works closely with metallurgical and quality teams to ensure every melt meets specified chemical and mechanical requirements.

Aluminum alloys commonly melted include:

  • 319, 355, and 356 for structural and industrial components
  • 535 for corrosion-resistant applications
  • Almag 35 for high-strength, precision-machined parts
  • Custom alloy formulations based on application needs

Each melt is verified to maintain composition accuracy and consistency throughout production.

The Role of Aluminum Melting in Casting Quality

Proper aluminum melting directly affects casting integrity. Temperature stability, alloy uniformity, and metal cleanliness all influence final component performance.

Key benefits of controlled aluminum melting include:

  • Improved mechanical properties
  • Reduced porosity and casting defects
  • Consistent dimensional stability
  • Enhanced machinability
  • Reliable performance across production runs

Our melting practices support both prototype development and long-term manufacturing programs.

Industries Supported by Our Aluminum Melting Operations

Our aluminum melting services in Illinois support manufacturers operating in performance-critical and regulated industries.

Industries served include:

Each industry relies on consistent metallurgical performance to meet operational demands.

Quality Systems and Process Verification

Quality assurance is embedded throughout the aluminum melting process. Each melt is monitored and verified before casting begins.

Quality and verification systems include:

  • Chemical composition analysis
  • Temperature and process documentation
  • Dimensional verification of finished castings
  • X-ray and non-destructive testing
  • Traceability and production records

These systems ensure aluminum melting supports reliable, production-ready cast components.

Why Choose Aluminum Castings Corp for Aluminum Melting

Manufacturers across Illinois choose Aluminum Castings Corp because we provide:

  • Disciplined aluminum melting and alloy control processes
  • Modern furnace technology and process oversight
  • In-house metallurgical expertise
  • Consistent quality and repeatable results
  • Single-location accountability with statewide service reach

Our melting operations are structured to support dependable aluminum casting performance.

Image of Aluminum Melting Casting

Request Aluminum Melting Services in Illinois

If you are seeking reliable aluminum melting services in Illinois, Aluminum Castings Corp delivers controlled processes and proven metallurgical expertise. Located in Galesburg, IL, we serve manufacturers throughout Illinois. Contact our team today to discuss your aluminum melting requirements or request a quote.

REQUEST A QUOTE NOW

Your engineered aluminum casting solution starts here.

Call: 309-343-8910 | Email: sales@aluminumcastingscorp.com